What is a Dalia Making Plant?
A Dalia Making Plant is a grain-processing system designed to convert cleaned wheat into broken wheat or Dalia. The process involves cleaning and removing foreign materials from wheat, followed by controlled crushing and grading to obtain the required Dalia particle size.
The plant can incorporate cleaning, destoning, magnetic separation, aspiration, wheat conditioning, Dalia crushing, grading, conveying and packing systems.
Dalia Manufacturing Process
The typical Dalia processing flow is:
Raw Wheat → Pre-Cleaning → Destoning → Magnetic Separation → Aspiration → Wheat Scouring/Cleaning → Conditioning → Dalia Crushing → Grading → Separation → Finished Dalia → Packing
1. Raw Wheat Feeding
Raw wheat is fed into the plant through a controlled feeding system to maintain consistent material flow.
2. Wheat Cleaning
The grain cleaner removes dust, husk, straw, large impurities and other foreign materials from incoming wheat.
3. Destoning
The Destoner Machine separates stones and heavy impurities from wheat, helping protect downstream machinery and improve product quality.
4. Magnetic Separation
Magnetic separation removes ferrous particles from the grain stream before further processing.
5. Wheat Scouring & Aspiration
Surface cleaning and aspiration help remove adhering dust, light impurities and unwanted material from the wheat.
6. Conditioning
Depending on the desired product and process configuration, wheat can be conditioned before crushing to achieve better processing performance.
7. Dalia Crushing
The cleaned wheat is processed through a specially designed Dalia Making/Crushing Machine, which breaks the wheat kernels into the required size range.
8. Grading & Separation
The crushed material is graded using suitable screening equipment to separate different particle sizes and obtain uniform Dalia.
9. Packing
Finished Dalia can be transferred to semi-automatic or automatic packing equipment for retail or bulk packaging.
Dalia Making Plant Machinery
A complete Dalia plant may include:
Grain Cleaning Section
- Vibro Grain Cleaner
- Pre-Cleaner
- Destoner
- Magnetic Separator
- Aspirator
- Wheat Scourer
Processing Section
- Conditioning System
- Dalia Crusher
- Dalia Making Machine
- Grading Machine
- Vibro Sifter / Plansifter
Material Handling
- Bucket Elevators
- Screw Conveyors
- Belt Conveyors
- Pneumatic Conveying System
- Storage Hoppers and Bins
Packing Section
- Automatic Packing Machine
- Semi-Automatic Packing Machine
- Weighing System
- Bag Sealing Machine
The exact machinery configuration is selected according to capacity, wheat quality, desired Dalia size, automation level and final product requirements.
Dalia Plant Capacity
Saifco Agrotech Engineers can design Dalia processing plants for different production requirements.
Plant Capacity | Suitable For |
500 Kg/Hour | Small commercial production |
1 Ton/Hour | Small & medium-scale units |
2 Ton/Hour | Medium-scale production |
5 Ton/Hour | Large commercial production |
10 Ton/Hour | Industrial-scale production |
Customized capacities can also be developed according to the customer's requirements.
Why Choose Saifco Agrotech Engineers?
Complete Plant Solution
We provide an integrated solution covering grain cleaning, processing, grading, conveying and packing.
Customized Plant Design
Plant configuration can be customized according to production capacity, available space and product specifications.
Efficient Processing
Our plant designs focus on controlled material flow, efficient separation and consistent Dalia production.
Industrial Construction
Machines are designed for continuous commercial operation with emphasis on durability and ease of maintenance.
Automation Options
The plant can be configured with manual, semi-automatic or automatic operating systems.
Technical Support
We provide assistance with plant layout, machinery selection, installation and commissioning.
Applications of Dalia
The Dalia produced by the plant can be used for:
- Breakfast cereals
- Dalia porridge
- Food-processing industries
- Ready-to-cook products
- Health-food products
- Bakery and food applications
- Institutional and bulk food supply
Dalia Making Plant Manufacturer in India
If you are looking for a Dalia Making Plant Manufacturer in India, Saifco Agrotech Engineers can provide a complete solution from raw wheat handling to finished Dalia packing.
Our engineering approach allows the plant to be configured according to:
- Required production capacity
- Wheat variety
- Desired Dalia particle size
- Plant layout
- Automation requirements
- Packing requirements
- Available budget
Frequently Asked Questions
What is the raw material used in a Dalia Making Plant?
The primary raw material is wheat. The wheat is cleaned and processed through the plant to produce broken wheat/Dalia.
What is the capacity of a Dalia Making Plant?
Dalia plants can be designed for capacities ranging from small commercial units to large industrial production lines. Common configurations include 500 kg/hr, 1 TPH, 2 TPH, 5 TPH and 10 TPH.
What machines are required for making Dalia?
A complete line may include a grain cleaner, destoner, magnetic separator, aspirator, scourer, Dalia crusher, grader/sifter, conveyors, elevators and packing machine.
Can the Dalia plant be customized?
Yes. The machinery configuration, capacity, automation and product grading system can be customized according to the customer's requirements.
Is Dalia production possible from wheat?
Yes. Properly cleaned wheat can be processed through controlled crushing and grading to manufacture broken wheat/Dalia.
Does Saifco provide a complete Dalia plant?
Yes. A complete plant can be engineered with cleaning, processing, conveying, grading and packing sections according to the required production configuration.
Get a Quote for Dalia Making Plant
Planning to establish a Dalia manufacturing unit in India?
Saifco Agrotech Engineers can help you select the appropriate machinery and plant configuration based on your required production capacity.
Send us your requirements:
- Required capacity: ___ kg/hr or TPH
- Raw material: Wheat
- Desired Dalia size: ___
- Automation: Manual / Semi-Automatic / Automatic
- Packing size: ___ kg
- Project location: ___
Contact Saifco Agrotech Engineers for Dalia Making Plant price, technical specifications, plant layout and customized project solutions.
